Sunma Garments Limited

Sunma Garments Ltd. (SG) is one of the biggest knit-wear manufacturers in Macau. SG invited TQM to conduct restructuring for its headquarter in Macau, 5 factories and 1 sales office in Hong Kong, to achieve a more rational resource allocation and enhance overall operational efficiency.

Project Scope

• Develop a new corporate strategy plan according to the operation of headquarter, sales department and factory
• Review and consolidate functions of business units
• Establish work instructions and eliminate communication barriers
• Redesign the plant layout for effective use of labour and space
• Control incoming materials’ quality via supplier management

Achievements

• Made management more transparent with the new structure and clear performance targets
• Raised the effectiveness of staff
• Lowered operation cost by 15 %
• Increased output by 25%