Premium Surge

Premium Surge is a world-class product-based marketing agency. Premium Surge invited TQM to improve the production efficiency and quality of its long-term supplier – Well Hope Group, a professional manufacturer of OEM industrial purpose products, food-grade items and plastic toys through Act-N-Achieve LEAN project.

Project Scope

• Apply an ergonomic design to improve workstation layout
• Eliminate unnecessary movements such as picking, placing, etc.
• Streamline and standardize the processes
• Detect non-standardized operations with visual management
• Introduce closed-loop feedback and analysis mechanism in the quality management system to identify and resolve quality problems quickly

Achievements

• Increased 25% worker efficiency
• Saved the time spent on washing moulds
• Reduced the time in identifying and resolving quality problems
• Established positive culture towards LEAN and improvement