Ameroll Metal Products

Boost Productivity by 50% Within 8 Months

Ameroll Metal Products Company Limited (Ameroll) has a variety of high-precision machinery in its metal stamping plant. To re-standardize its operational process, Ameroll invited TQM to provide professional process improvement consultancy services. Ameroll then became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia within 8 months.

Project Scope

  • Study existing business processes to restructure the business flow
  • Develop and implement the improved processes
  • Establish stricter control systems, which are well-documented, systematic, transparent, neat and tidy within 8 months

Achievements

  • Increased staff’s loyalty, belonging, initiative and communication
  • Reduced 75%staff turnover rate
  • Reduced 75%customer complaint
  • Reduced 50% product defect rate
  • Raised 3 times sales success rate
  • Became the only approved metal part supplier of a big international mobile phone manufacturer in South East Asia​